Technical Information

Factors that affect bit performance

How material, water, speed and pressure change drilling speed and bit life.

Material hardness

Harder material

Drilling speed: SlowerLifespan: Longer

Harder materials are less abrasive. They are cut into fine particles that don't wear the segment, so new diamonds aren't exposed: coring slows and bit life goes up.

Softer material

Drilling speed: FasterLifespan: Shorter

Softer materials are ripped apart by the diamonds. The coarse cuttings get through quicker but shorten bit life.

Aggregate size

Smaller aggregate

Drilling speed: FasterLifespan: Shorter

Small pieces take less time to core through, but the aggregate chips into sharp edges and the segment drops diamonds.

Larger aggregate

Drilling speed: SlowerLifespan: Longer

Large aggregate takes longer to core, but the finer cuttings cause less segment wear.

Material abrasiveness

More abrasive

Drilling speed: FasterLifespan: Shorter

Abrasion wears the segment and exposes more diamonds, which may fall out before they wear out.

Less abrasive

Drilling speed: SlowerLifespan: Longer

Less abrasion slows segment wear and exposes fewer new diamonds: the bit lasts longer but cuts slower.

Embedded steel

Light steel

Drilling speed: FasterLifespan: Longer

Steel is tough and dense compared with concrete and wears a bit quickly. Less steel means better cutting.

Heavy steel

Drilling speed: SlowerLifespan: Shorter

To cut heavy reinforcement, increase pressure or rpm, or reduce water flow or add sharp silica sand. All of these reduce bit life.

Segment bond hardness

Harder bond

Drilling speed: SlowerLifespan: Longer

A harder bond slows the controlled erosion that exposes new diamonds.

Softer bond

Drilling speed: FasterLifespan: Shorter

Faster bond erosion shortens bit life: diamonds fall out before they wear out.

Water volume

Less water flow

Drilling speed: FasterLifespan: Shorter

Cuttings stay in the hole and expose more diamonds: faster coring, shorter life.

More water flow

Drilling speed: SlowerLifespan: Longer

Too much water slows segment erosion and may lead to bit glazing.

Motor speed (rpm)

Lower motor speed

Drilling speed: FasterLifespan: Shorter

Slurry is not cleared, exposing new diamond edges that cut fast and wear fast. Diamonds stay in contact with the concrete longer.

Higher motor speed

Drilling speed: SlowerLifespan: Longer

Above the recommended rpm the segment glazes and contact time drops, so cutting slows.

Feed rate (pressure)

Lower feed rate

Drilling speed: SlowerLifespan: Longer

Low pressure lets the bit glaze. Bit life goes up, performance goes down.

Higher feed rate

Drilling speed: FasterLifespan: Shorter

High pressure exposes new cutting edges, but diamonds may fall out early. Excessive pressure can collapse the crown.

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Source: Shibuya Overview Catalogue, Technical Information.

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